Wooden Router Plane

Several months ago, I bought an old wooden router at an antique store for $20. The price tag said it was a Japanese woodworking tool. I guess it could be if a Japanese guy used it. Looked like a home made wooden router plane to me. I bought the tool simply for the hardware, and the Stanley router bit it that came with it.

I search online and came up with a wooden router plan and printed it out. Then I measured, drew, and bore the three holes for the body on a piece of 2″ thick cherry.

A few minutes on the band saw I had the new body of the router.

The hardest part in making the body was cutting the mortise for the blade holder. I jabbed at the wood with chisels, knives and drill bits in order for the piece to fit. I ended up getting the piece in the hole and then tightening in the back in order to crush the wood fibers into shape. It took a few attemps, but after a few minutes, it finally fit.

Once the hardware was in, I stuck the blade back in to see how the final fit. Once I was satisfied, I sanded the body and applied a few coats of shellac to it.

The last thing I needed to do was sharpen the blade. The easiest way I have found to sharpen a router plane blade is to grind a bevel on an oscillating spindle sander making sure to take a light touch in order to prevent burning the edge of the cutter. Then, I hone the edge and flatten the back with a whetstone.

I stuck the blade back into the router to see how it cuts. Cuts like butter!

If you’re in the market for a router plane, take a look at the wooden versions. They are much cheaper than their metal counterparts as some of their prices fetch up to $150. I see wooden router planes all the time at antique shows for around $40. They work pretty much the same way, they just don’t have the adjustment mechanism to raise and lower the blade. With a little practice, you can easily tap the blade down with a hammer to lower the blade for the next cut.

Since when do woodworkers buy furniture from other woodworkers?

I have to admit, I’d never thought that a woodworker would buy a piece of handmade furniture from another woodworker. After all we’re woodworkers, we could just easily make it ourselves. But what has happened over the past few months has changed my opinion.

It started a couple of years ago when I made four Shaker side tables out of cherry. I had plans of listing them on Etsy and turning a handsome profit. At first it seemed easy with a sale within the first week. The problem was that the person who had “bought” the table was a scammer trying to pull some over payment cashiers check trick and then have me send him the difference back. Luckily Etsy saw the scam and cancelled the transaction.

I had the tables out on Etsy for a few months with no other bites so I decided to delist them. I was them stumped as to what to do with them so I had the idea of donating one to my local PBS station’s Action Auction. The auction went well and I had my table on TV for several minutes as well as MVFlaim Furnituremaker listed on the PBS station’s website. So, the next year I decided to do it again. Even though I didn’t get any money for them, I felt good about the exposure and helping out my local PBS station with the donation.

Then last summer I got a call from one of the people who had won the auction for one of the tables. They wanted another one! So I gave them a price and went over to their house to deliver it. I met with the woman’s husband and he started talking about woodworking and took me out to his shop. I looked around in his shop in confusion. The man obviously had a nice set up. Nice enough to be able to build the table himself. Why was he buying mine? I asked him why and he told me that while he dabbles in woodworking, he doesn’t possess the skills that I have to build the table as nice as I did. I was extremely flattered by that.

Three tables down one to go. My wife decided to stick the last one in our spare bedroom and use it for a few months. It looked nice but didn’t quite match the French country decor she was going after so she listed it on Craigslist. A couple of days ago a guy called and asked if he could have it for a certain price. My wife and I agreed to the offer and told him to come pick it up. The man came to the house, introduced himself and started asking about what type of joinery I used to build the table. I couldn’t believe it. Another woodworker! Here’s another guy who would rather buy a nice handmade table than make himself. What is going on? He told me that he spends all his time at work and really doesn’t have time to build things he wants but appreciates nice furniture when he sees it. He even told me that he went down to Tennessee to Lonnie Bird’s school to take his Dovetailing class a few years ago so he definitely had a passion for woodworking.

All I know is that I learned something new today. Even though people possess the skill to build something themselves, they’ll still pay a fair price for the work of others. I didn’t get rich from the sale of the tables. In fact, I barely got my money back from the cost of the wood, but it still felt good helping out my local PBS station the past couple of years and meeting new friends.