The Console Table Build

My honey-do list usually starts out the same. My wife will ask if I can make something for her and then asks how much it will cost in wood. I told her it would probably run around $60 so we headed to Home Depot and bought some white pine boards.

I bought a few 1″ x 10″ x 6′ to use for the legs. One 1″ x 10″ cut in half and ripped into 2 1/2″ wide segments would yield me two legs. After I laminated three of the boards, I sized them to 2 1/4″ square and then turned them on the lathe. I looked at the picture she gave me but I turned the leg from feel of what I thought it looked liked. When I was done, we both decided the bottom part of the leg looked too “boxy” so I decided to turn another leg.

The second leg turned out better than the first. When I threw a picture of both legs onto instagram, one of my followers said that he liked the bottom of the leg on right but liked the top of the leg on the left. I agreed so I refined the leg so the ball of the leg looked more like a ball and not a fat lazy bead.

After refining the leg, I made five more freehand. I’m by no means a master wood turner. In fact, my wood turning is passable at best. The only lesson I’ve ever taken on wood turning is watching The Woodwright’s Shop over the years. I take a ruler, a parting tool, and some calipers and try to make the sixth one to look like the first. In the end, I think the legs came out pretty good.

My wife wanted table to be fourteen inches wide by five feet long so I laid the legs on the top and decided the dimensions of each part of the frame.

After cutting out all the parts of the frame, I attached them to the legs with pocket hole joinery. This is a simple table made from construction grade material so I wasn’t in the mood to start cutting a bunch of mortises for mortise and tenon joinery. Sorry.

I sized and glued the bottom shelf to the lower frame. Ideally this would be best suited for plywood due to the expansion and contraction of the wood however, after studying the original picture, this is how the table my wife wanted was built so I went ahead and made it the same way. Eventually there will be a nice crack in the middle of the shelf, but that will just add to the farmhouse look.

I made the drawers as simple as possible as well. I planed down some of the pine to 1/2″ thick and made the sides with rabbeted joinery and a 1/4″ plywood bottom. I then simply glued and nailed a drawer front to the box.

In the end, this is how the table came out. Not bad for a weekend build. My wife will finish the table with some sort of weathered look stain. I’m happy with it and it’s one less thing off of my honey-do list.

My First Speaking Gig

After working with wood for the past 30 years, I have my first speaking engagement this month. I was contacted by a member of the Cincinnati Working Club a few weeks ago who asked if I would be interested in speaking in front of the group. At first, I was shocked and confused. I didn’t understand why he would want me to be a guest speaker, but after reading further into the email, he saw that I restore planes and have a nice tool cabinet full of antique tools. Apparently, he wants me to talk about my journey into antique tool collecting and describe the process of how I clean my tools.

I’m going to start off talking about my tool cabinet and how it came to be. I started building it in 1999 but didn’t finish it until 2001 as it sat in my parent’s basement unfinished. It’s undergone a few transformations over the years as I added and deleted tools from the doors and back. It actually looks nicer in pictures than it does in person as the oak veneer plywood tore off in places where I removed the tool holders.

From there, I’ll describe the process of restoring this Diamond Edge Jointer. I took a bunch of pictures of the process and will upload them to a thumb drive so I can plug it into their laptop. The group meets in a church basement so I’m not sure if there is a workbench down there for people to work on. The idea of actually doing the restoration while I’m there doesn’t make much sense so pictures it will be.

Bill told me that each meeting has between 65-75 people attendees so this presentation is going to be as big as a session at the Woodworking in America events.

If you’re a member of the Cincinnati Woodworking Club, stop by on Saturday Sept, 14th at Northminster Presbyterian Church 703 Compton Road in Cincinnati, Ohio around 9:00 and watch me be nervous as hell. Just please don’t bring tomatoes to throw at me.

eBay Listings 7/14/19

Life has been busy lately with my wife and I working around our house, but I have found some time in the shop to restore planes. Below is what I have listed tonight.

One of the planes I have for sale is this Sargent No 4 1/2C . Nice and hefty, it will perform well in the shop.

Ohio Tool CO No O5 1/2C Corrugated Plane is well made and and has a thicker blade than comparable Stanley planes. These Ohio Tool planes are some of the most under appreciated tools in the hand tool world.

I also listed the GTL plane I blogged about last month. It’s a nice plane but I really don’t need it.

The workhorses in most shops are the classic Stanley Bailey planes. I have a few available in my eBay store at reasonable prices.

Since you guys are following my blog, I’m offering a special 15% discount until the end of July only available to my blog followers. You can access the discount by clicking on the link. It’s a simple thank you for following me all these years.

Father’s Day Present

Last weekend my wife, Anita, and I were cutting down a tree in our back yard when I dragged out my 16″ chainsaw and tried to start it up. I’ve owned the the thing for 15 years and it has worked well in the past, but the last few, it’s been a real pain in the ass to start. I had to keep pumping the primer button, pull the choke and yank the cord several times before it started. Then, when it did start, anytime I held the chainsaw on its side to make a cut, the saw would shut off. It’s my fault for never winterizing the thing and keeping up with the maintenance, but I would only use it once or twice a year to trim up tree branches around my yard.

Anita seeing me frustrated asked if we should just buy a new saw instead of fighting with this one. I told her what I really wanted was a battery operated one so I wouldn’t have to deal with the bullshit anymore. I knew DeWalt made a 60V version as I talked to DeWalt rep a couple of years ago at a contractor’s luncheon at Home Depot. He told me at the time, that they had a hard time keeping them in stock as they were so popular.

Anita looked online to see how much the saw was and where it was stocked. She told me that Home Depot now has them so, we decided to take a look at it at the store. Sure enough, they were on the shelf for $299 so, we bought one.

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The saw has incredible power despite of it being battery operated. I was amazed how well it cut through the tree limbs that were 14″ in diameter. Even Anita got caught up in the action as she started to use it. She loves the thing too. We ended up spending the whole afternoon trimming a bunch of trees and burning them in the fire pit. Even though it’s electric, the saw is no toy. In fact, I would consider this saw more dangerous than a gasoline one because as soon as you pull the trigger, the chain spins. If you’re not careful, you can easily misfire the saw and accidentally cut yourself. A gasoline saw, you have to at least start it up first before the chain ever spins.

I posted a picture of the chainsaw on Instagram last Sunday saying how well the saw worked and one of my woodworking buddies told me he was going to buy the saw. Today he posted a picture of the same saw on Instagram his wife bought him for Fathers Day.

This saw would be perfect for bowl turners who need to whip out a chainsaw for a few minutes to cut a slab of wood to throw on a lathe. I’m going to use the trunk of the birch tree we cut down for that very reason.

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I don’t have a video of me using the saw as I was too busy to whip out my phone but, you can see a video of the chainsaw in action here.

 

As far as how well the DeWalt stacks up to other makers, I have no idea. I know Makita, Stihl and even Greenworks make battery operated chainsaws nowadays.  If you’re in the market for a new chainsaw and hate the priming, choking and the two cycle gas of regular chainsaws the way I did, take a look at the new evolution of battery operated chainsaws.  Happy Fathers Day everybody!

Venom Steel Nitrile Gloves

I normally don’t do product reviews. The reason is because often when someone writes one, they seek affirmation that they made the right decision with what they just bought. This is especially true with tool reviews. How many times do people buy a new tool, take it out of the box, use it, and then blog about how much of a piece of shit it is? Very rarely. It’s one of the reasons I don’t put much weight on reading tool reviews in woodworking magazines. The other reason I don’t write tool reviews is that often I don’t have anything to compare the new tool to. When I bought a new random orbital sander, my old sander was twenty years old and obsolete. I can’t compare my new one to the old. That wouldn’t make any sense. Also, when I bought my random orbital sander, I didn’t try out any of other sanders on the market to see how they stacked up to mine so, I just use it and move on with life.

This time it’s a little different. I found these heavy-duty nitrile industrial gloves at Lowe’s a few weeks ago and was intrigued. For awhile, I was looking for something to replace my old exam gloves that would constantly tear while I was working. I tried using industrial latex gloves, but didn’t like how I couldn’t “feel” what I was doing so, I went back to the old stand by. When I saw these at Lowe’s, I opened a box, took a glove out and tried it on. Then I pulled on the glove while it was on my hand trying to rip it. It was a tough glove so, I bought the box hoping for the best.

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These are the nitrile exam gloves I used for years. For the price I couldn’t complain. Two boxes of 100 ran about $15.00. The problem is that I would go through three to four pairs when I spent the day sharpening. Worse yet, when they did tear, they often tore at the thumb turning my thumb black from the sharpening slurry completely defeating the purpose of wearing gloves in the first place.

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Typical dirty thumb even after I washed my hand from sharpening slurry. If you sharpen without gloves or do any type of metal working, you’ve experienced this as well.

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When I sharpen, I use my water-cooled sharpener along with 1000, 5000, and 12,000 grit water stones so, my hands are constantly getting wet.

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These are some of the planes I sharpened within an afternoon. It took about two to three hours to do all of them wearing my new tough gloves.

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After a dozen plane blades sharpened, the gloves took a lickin’ and kept on tickin’. No rips or tears and best yet, clean hands! If your Lowe’s doesn’t stock them, you can find them on Amazon.

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Reshaping a Magnolia Home Dough Bowl

Last week, my wife, Anita, and I were walking through Target buying some clearance Christmas crap when Anita spotted this dough bowl on the shelf. If you know who Chip and Joanna Gaines are from the HGTV show Fixer Upper, then you’re probably aware that they have their own line of home decor in Target called Magnolia Home. Originally this Magnolia Home bowl was $50.00, but it was on clearance for only $15.00. Anita asked me to make a dough bowl for her a couple of years ago, but the project never got finished even though I got a piece of wood for it at a local lumberyard. For $15.00, I figured I could reshape this thing to make it look like the expensive antique dough bowls found in antique stores.

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The first thing I did was cut the stupid handles off and try to deepen the inside of the bowl out with a Northwest adze. The bowl is made from paulownia wood, a native to east Asia that grows ridiculously fast. It’s easy to work, but your tools need to be sharp in order to cut the through the porous grain. I was using the adze for a few minutes, but didn’t feel I was getting anywhere so I turned to my angle grinder with a King Arthur grinding disc.

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The grinder worked better, but it threw up a tremendous amount of dust. After a few minutes of that, I said screw it and stopped. The next time I use my grinder with that disc wheel, I’ll do it outdoors. Way too much dust for a basement shop.

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I ended up finishing the inside using a simple gouge. I’m not sure of the sweep of the gouge I was using, but I’m sure it was the wrong one. I bought a carving set at Costco about ten years ago and they are the only carving tools I own. If I was going to make a lot of these dough bowls, I’d buy the right tools for the job.

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After I was satisfied with the depth of the inside, I drew around the edge to mark where I wanted perimeter of the bowl to be. I wasn’t designing this bowl using elements based on the golden ratio or from the proportions of vases from ancient Egypt. I simply wanted a bowl that looked organic in form and handmade.

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I took the bowl over to my band saw and cut the ends off. You can see the rings of the paulownia wood and how fast the tree grows.

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Chopping off the backside of the bowl was the toughest part. I used everything I could from axes, to chisels, to a drawknife. Whatever it took to get the job done I did as long as the tool was sharp as to not crush the end grain. The drawknife ended up working the best.

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After a few hours, this is how the bowl came out. Turned out to be more of a pain in the ass than I thought it would, but my Anita likes it which is all that really matters. I doubt I’ll ever do it again unless I have a piece of green wood to start with.

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