Display Cabinet

Anita got two new booths in the antique mall she sells in. She went from having a small 8′ x 10′ L shaped booth to having two big rooms. Because of this, she needed a big display cabinet for the back wall in one of her rooms. She searched the internet and asked me if I could make this apothecary cabinet for her.

She wanted the piece to be made of a light colored wood but didn’t want maple or poplar. We went to Lowes and bought a bunch of 1×12’s that were a light pine made in Sweden. Being that they were from Sweden, I assume that it’s the same pine that IKEA uses in their furniture.

The first thing I did was make the legs by glueing up boards into a square. There’s a special lock miter router bit for this purpose but I have always heard that your stock has to be completely straight and flat in order for the bit to work well. My boards were neither, so I opted for 45 degree cuts and a lot of clamping pressure with band clamps and duct tape. Fortunately, they came out fine.

After the legs were made, I cut notches into them to fit the shelves. Then I wrapped the edge of the shelves with 1 1/4″ pieces of wood. On the end grain, I used a little bit of glue and pocket screws for the wood movemnet. The rest of the base was built with Festool Dominoes and glue.

I wanted robust drawers so I made those with handcut half blind dovetails. It’s a lot of fun cutting dovetails by hand and it really doesn’t take too long once you get the hang of it.

I wanted to make sure that the drawers wouldn’t bind, so I made the drawers a 1/8″ smaller in length and height so there would be a 1/16″ gap all around. I made sure the drawer runners were 1/16″ proud of the opening and screwed them in place with pocket screws and glue.

Once the base was made, I focused on the top. I wanted the sides to have a thicker panel in the middle of them, so I glued up the 1/8″ panels together. I used as many clamps I could find and stuck newspaper between the two panels so they wouldn’t stick together. Luckily, when the panels dried, I was left with two oversized panels for the sides of the cabinet.

I built the case with more Dominoes and glue and created adjustable shelf supports with the scrap wood I had left over.

I love this technique for adjustable shelves. You drill a 3/4″ hole every 2″ then you rip the piece in half on the table saw. Then for the support, you add a 1″ filler on the bottom of the support stick. This way, if you need your shelf 1″ higher, you simply flip over your shelf support.

I installed the back with more of the 1/8″ thick panel wood and Anita put a natural aging solution on the piece as she didn’t want it stained.

People in the antique shop love the piece and are perplexed that I built it out of 1×12’s from Lowes.

Springfield Antique Show

Last Friday, my wife and I, went to Brimfield, Massachusetts for their antique show. This Friday we headed to Springfield, Ohio for their Extravaganza. Even though the amount of vendors attending is a third of who sets up at Brimfield (2000 vs 6000), I was hoping to find better deals as I usually don’t do too bad at the Extravaganza.

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There are a lot of professional dealers at Springfield, however the majority of them are concentrated in the center of the fairgrounds. As you venture out onto the outskirts of the show, that is where you’ll find people just setting up tables to sell some of their junk. These are the places where I find the best deals. It’s always nice to visit the tables with a bunch of tools from tool collectors, but that’s not typically where the deals are.

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On this table were a Stanley BedRock No 604 for $150 and a Stanley No 8 for $100. Not bad prices if you wanted to pay retail, but I’m always looking for a deal.

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Occasionally you’ll find good deals at these tables. Here were a couple of Stanley planes and a Keen Kutter No 5. The two No 5’s were $15 and the Stanley No 4 was only $21. I passed up on these planes as I wasn’t feeling it for some reason. I only had $40 left in my pocket and still wanted to walk around and see what else was available before I spent all my cash, so I walked away.

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I always love checking out old anvils even though I haven’t set up my blacksmith shop yet. The big boy anvil in the front was a mere $1000. Too rich for my blood.

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After we walked around the fairgrounds for six hours, I came home with a few nice tools. Two Stanley miter boxes, two Stanley No 3’s and two Hartford Clamp Co clamps. The clamps are the most interesting thing I bought as after I researched them, they were primarily used for gluing up thin panels. The bars ride on both sides of the panel so the wood won’t bow while being clamped. I’m going to clean them up and see how well they work.

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As far as deals, I believe I did better at Springfield than I did at Brimfield even though I spent a little bit more money. Now I need to go back to the bank and get some more cash for the Burlington Antique Show in Kentucky on Sunday.