My wife, Anita, is planning on sprucing up our hallway by installing faux wainscoting on the walls. It’s a simple approach by installing chair rail and trim in a rectangular fashion down the wall.
We went to Lowe’s and Home Depot to find the type of trim to use for the rectangles. Unfortunately, there was nothing available in the trim section of each store. Then, we saw the special order trim display at Lowe’s of exactly what we were looking for. The only problem was that Lowe’s sells these pieces in pre-made rectangles which wouldn’t work for our hallway. I told Anita that I could probably make the trim with my molding planes, so I snapped a picture of it and went to work.
I milled a piece of poplar 1/2″ thick x 1 1/8″ wide and drew the lines of the molding on the wood.
I then planed a 3/8″ rabbet a 1/4″ deep on each side of the stock with a couple of rabbet planes.
I then beveled the edges about 1/8″ with my block plane.
After the bevels were created, I used a small palm gouge to chisel a shallow channel down both sides of the molding.
This channel allowed my No 2 round molding plane a place to ride to create the cove on the sides.
I then used a couple of hollow planes to create the bead on top of the molding. After the bead was created, I sanded the piece clean to remove any tool marks.
The final step was to miter the piece to see how it looked. I used my small miter box and miter trimmer to create perfect 45 degree angles.
I have to say, it’s pretty damn close to the display piece at Lowe’s. Now I’ll have to figure how many linear feet Anita will need to create the rectangular boxes down the hallway. I’m glad I figured out how to create the molding as it’s a bunch of fun to make.